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Custom Steel Electrical Enclosure for Hydraulic Servo System

author
Julian Zheng,[email protected]
2025-11-10
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Double doors Ral1038 Powder-Coated Enclosure

Project Overview

Looking for a reliable custom electrical enclosure manufacturer for hydraulic systems?

This project showcases a heavy-duty steel electrical enclosure designed for industrial hydraulic servo control applications. As an experienced OEM enclosure manufacturer, Vililong provides precision sheet metal fabrication, ensuring durability, IP protection, and seamless integration with control systems.

Our custom enclosures are widely used in:
– Hydraulic systems
– Industrial automation
– Power distribution
– Machinery control panels

Contact us for customized enclosure solutions tailored to your project requirements.

This custom electrical enclosure was designed and manufactured according to the customer’s engineering drawings.
It is specifically used in a heavy-duty forging hydraulic servo control system, where the enclosure must protect servo drives, control modules, and monitoring components operating in high-stress industrial conditions.
Our team provided a complete OEM solution from drawing analysis to metal fabrication, surface finishing, and final inspection.

Client Requirements for Custom Electrical Enclosure;

The customer required a durable and precisely fabricated enclosure to integrate into a hydraulic automation system. Key requirements included:

  • Material: Cold-rolled steel plate

  • Thickness: 1.5 mm

  • Dimensions: 940 mm (W) × 800 mm (H) × 450 mm (D)

  • Installation: Indoor industrial environment

  • Color: RAL1038 Ivory

  • Lock Type: AB403

  • Hinge: Hidden hinge design

  • Cutouts: Pre-machined openings according to drawing

  • Structure: Reinforced body, clean edges, and strong load-bearing capability

  • Assembly Fitment: Compatible with hydraulic servo control modules

Custom Electrical Enclosure Manufacturing Solution;

Based on the customer’s drawings and application requirements, we manufactured the enclosure using precision sheet metal processing technologies:

  • Optimized the internal structure for better rigidity to withstand vibrations from hydraulic forging operations

  • Applied hidden hinges for a clean appearance and improved security

  • Machined all required pre-cut holes (for cable entry, controllers, HMIs, etc.) with accurate positioning

  • Used RAL1038 powder coating for corrosion resistance and long-term durability

  • Ensured full compatibility with the customer’s hydraulic servo system layout

This solution delivered a stable, safe, and visually clean enclosure suitable for industrial servo control environments.

Custom Steel Electrical Enclosure for Heavy-Duty Hydraulic Servo System3
Custom Steel Electrical Enclosure for Heavy-Duty Hydraulic Servo System4
Custom Steel Electrical Enclosure for Heavy-Duty Hydraulic Servo System3

Electrical Enclosure Specifications & Fabrication Details;

  • Material: CRCA Cold Rolled Steel

  • Sheet Thickness: 1.5 mm

  • Dimensions: 940 × 800 × 450 mm

  • Color: RAL1038 Ivory White

  • Lock: AB403 industrial lock

  • Hinge: Concealed hinge (hidden type)

  • Cutouts: Custom pre-cut according to CAD layout

  • Installation: Indoor

  • Protection Level: Up to IP54 (optional upgrade available)

  • Customization Options: Size / Color / Cutouts / Lock / Mounting plate / Nameplate / Pre-assembly

Manufacturing Process;

  • Fiber laser cutting

  • CNC bending

  • TIG/MIG welding

  • Polishing & edge treatment

  • Powder coating (RAL1038)

  • Assembly of lock and hidden hinges

  • Final dimensional and functional inspection

Final Result;

The completed enclosure matched the customer’s engineering drawings with high precision.
All pre-cut holes aligned perfectly with the hydraulic servo components. The structure was rigid, the coating uniform, and the installation fitment was fully verified.

The project was completed within 7–10 working days and packed safely for shipment

Why Choose Vililong as Your Electrical Enclosure Manufacturer?;

Why Choose Vililong as Your Electrical Enclosure Manufacturer?

– 10+ years sheet metal fabrication experience
– OEM & custom design support
– Fast production (7–10 days)
– Export to 30+ countries
– Strict quality inspection

We help customers reduce cost while ensuring industrial-grade performance.

Professional Customer Electrical Enclosure Manufacturer
Brings Excellent Services

Tell us your enclosure or assembly needs — our team will respond within 24 hours.

Contact us