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Custom Steel Electrical Enclosure for Hydraulic Servo System

Double doors Ral1038 Powder-Coated Enclosure

Project Overview

This custom electrical enclosure was designed and manufactured according to the customer’s engineering drawings.
It is specifically used in a heavy-duty forging hydraulic servo control system, where the enclosure must protect servo drives, control modules, and monitoring components operating in high-stress industrial conditions.
Our team provided a complete OEM solution from drawing analysis to metal fabrication, surface finishing, and final inspection.

Client Requirements

The customer required a durable and precisely fabricated enclosure to integrate into a hydraulic automation system. Key requirements included:

  • Material: Cold-rolled steel plate

  • Thickness: 1.5 mm

  • Dimensions: 940 mm (W) × 800 mm (H) × 450 mm (D)

  • Installation: Indoor industrial environment

  • Color: RAL1038 Ivory

  • Lock Type: AB403

  • Hinge: Hidden hinge design

  • Cutouts: Pre-machined openings according to drawing

  • Structure: Reinforced body, clean edges, and strong load-bearing capability

  • Assembly Fitment: Compatible with hydraulic servo control modules

Our Solution

Based on the customer’s drawings and application requirements, we manufactured the enclosure using precision sheet metal processing technologies:

  • Optimized the internal structure for better rigidity to withstand vibrations from hydraulic forging operations

  • Applied hidden hinges for a clean appearance and improved security

  • Machined all required pre-cut holes (for cable entry, controllers, HMIs, etc.) with accurate positioning

  • Used RAL1038 powder coating for corrosion resistance and long-term durability

  • Ensured full compatibility with the customer’s hydraulic servo system layout

This solution delivered a stable, safe, and visually clean enclosure suitable for industrial servo control environments.

Custom Steel Electrical Enclosure for Heavy-Duty Hydraulic Servo System3
Custom Steel Electrical Enclosure for Heavy-Duty Hydraulic Servo System4
Custom Steel Electrical Enclosure for Heavy-Duty Hydraulic Servo System3
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Technical Specifications

  • Material: CRCA Cold Rolled Steel

  • Sheet Thickness: 1.5 mm

  • Dimensions: 940 × 800 × 450 mm

  • Color: RAL1038 Ivory White

  • Lock: AB403 industrial lock

  • Hinge: Concealed hinge (hidden type)

  • Cutouts: Custom pre-cut according to CAD layout

  • Installation: Indoor

  • Protection Level: Up to IP54 (optional upgrade available)

  • Customization Options: Size / Color / Cutouts / Lock / Mounting plate / Nameplate / Pre-assembly

Manufacturing Process

  • Fiber laser cutting

  • CNC bending

  • TIG/MIG welding

  • Polishing & edge treatment

  • Powder coating (RAL1038)

  • Assembly of lock and hidden hinges

  • Final dimensional and functional inspection

Final Result

The completed enclosure matched the customer’s engineering drawings with high precision.
All pre-cut holes aligned perfectly with the hydraulic servo components. The structure was rigid, the coating uniform, and the installation fitment was fully verified.

The project was completed within 7–10 working days and packed safely for shipment.

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If you need custom electrical enclosures or OEM sheet metal fabrication for automation or hydraulic systems, feel free to contact us.

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